power directly off of Panels?

Posted by James Johnson on July 15, 2008, 04:32:08 PM

Re: power directly off of Panels? (Reply #5)
Thanks all for the great info and feedback. What I'm tryng to figure out is how "small" of a battery I can get by with while not discharging it more than 80%. This is the last thing I need to figure out before I start purchasing parts and start building. I have my mini system figured out with the following  components:

PV array = (3) PowerUp BSP 20. I currently have (1) and am adding (2) more to the system

BSP 20 specifications
Maximum Power (Pmax) 20W
Voltage at Pmax (Vmp) 17.3V
Current at Pmax (Imp) 1.20A
Short-circuit current (Isc) 1.30A
Open-circuit voltage (Voc) 21.7V

Combiner Box
Midnite Solar MNPV6 Combiner Box

Breaker Box
Square D QO24L70RB Square D QO Load Center

Charge Controller
Xantrex C35 35A, 12/24V PWM Charge Controller

I'll be working in the studio for approx 6 hrs a day during daylight hours only. Hence my question about how much I really need in terms of battery storage.

The computer system I am powering with DC directly off the battery will consume approx 40w an hour DC (40wx6=240w) per day.

I really only need 1 of 2 days of autonomy for so, if you could figure out how much storage I need that would be great! I'd prefer to have only (1) battery and not mess wiring a battery bank.

Now all this talk has got me thinking...maybe I should purchase just (1) larger panel (say an 80w) panel? and then I can sell my existing 20w panel. This would probably end up being more cost effective in terms of cost per watt and mounting just 1 panel would be much easier than managing a string of panels?

So, I guess I need to still nail down the battery and Panel size...

James

 

Posted by John B on July 16, 2008, 10:41:41 AM

Re: power directly off of Panels? (Reply #6)
The computer system I am powering with DC directly off the battery will consume approx 40w an hour DC (40wx6=240w) per day.

I really only need 1 of 2 days of autonomy for so, if you could figure out how much storage I need that would be great! I'd prefer to have only (1) battery and not mess wiring a battery bank.

Now all this talk has got me thinking...maybe I should purchase just (1) larger panel (say an 80w) panel? and then I can sell my existing 20w panel. This would probably end up being more cost effective in terms of cost per watt and mounting just 1 panel would be much easier than managing a string of panels?

So, I guess I need to still nail down the battery and Panel size...

James


For a 12V system your math is easy. Just divide your watt-hours by 12 to get that will be taken in amp-hours from the battery. In your case, 240/12 is 20AH.

One small caveat is that the efficiency of a lead-acid battery can be anywhere from 50 to 80 percent. So in order to recharge a lead-acid battery that you have taken 20AH from, you may have to put back the equivalent of anywhere from 25AH to 40AH from your charging source.

As for the PV panels, I would recommend (without having used them myself!) a couple of CIGS modules such as this one that will work well in low light conditions, and is attractively priced at $5 per watt.
http://store.altenergystore.com/Solar-Panels/51-to-99-Watt-Solar-Panels/Global-Solar-60W-12V-Framed-Solar-Panel/p5574/
 

Posted by James Cormican on July 16, 2008, 11:57:30 AM

Re: power directly off of Panels? (Reply #7)
240 w-h of energy per day.

50% depth of discharge for battery health.

240 x 2 = 480 watt-hours of battery capacity

15% battery charge discharge inefficiency

480 w-h x 1.15 = 552 watt hours of battery capacity

we will assume room temp for batteries for this case.

2 days of autonomy

552 watt hours x 2 = 1104 watt hours of battery capacity

1104 watt hours / 12 volts = 92amp-hours of battery capacity which works out to be a group 27 or group 31 12v battery.

---

pv system

for 2 days of actual autonomy to be possible, our array must have the ability to produce 1104 watt-hours in a day, so that after one cloudy day, the next sunny day the array is able to cover the loads as well as make up for the lost day.

without knowing your location, we will assume 4 sun hours per day.

1104 watt hours / 4 sun hours = 276 watts of pv at STC

276w of pv x 1.2 for difference between STC and Reality = 331w of pv

it is important to understand you can do less pv than this, but that the system design will not handle bad weather without another charging source.  just matching the loads alone in good weather would put you at 72w of pv power, so your 80 example could work, but when it is not a great sunny day, your system will not function at its best or for more than another day, maybe, without sunshine.

john's math is correct, but i wanted to spell out how i would do it if it were my situation, i am a little more cautious.

james
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Posted by James Johnson on July 16, 2008, 05:25:37 PM

Re: power directly off of Panels? (Reply #8)

For a 12V system your math is easy. Just divide your watt-hours by 12 to get that will be taken in amp-hours from the battery. In your case, 240/12 is 20AH.

One small caveat is that the efficiency of a lead-acid battery can be anywhere from 50 to 80 percent. So in order to recharge a lead-acid battery that you have taken 20AH from, you may have to put back the equivalent of anywhere from 25AH to 40AH from your charging source.

As for the PV panels, I would recommend (without having used them myself!) a couple of CIGS modules such as this one that will work well in low light conditions, and is attractively priced at $5 per watt.
http://store.altenergystore.com/Solar-Panels/51-to-99-Watt-Solar-Panels/Global-Solar-60W-12V-Framed-Solar-Panel/p5574/
[/quote]

Wasn't even aware of battery inefficiencies, so thanks for that knowledge.

So if I base my calcs on cycling the battery only 20% deep AND want 2 days of autonomy at 20ah per day. Then I would need a 200ah battery based on my usage of 20ah a day.

To be on the very safe side, I would then need to make sure to put back 40ah a day, just to be safe.

AGAIN, my question is, what is really happening when I am the computer system is using 3.33ah of DC off the battery, when at the same time, the battery would be receiving 7.0ah of solar. Is ALL of the 7.0amps from the panels going into the battery? OR is my battery usage somewhat offset, by the solar panels, thus requiring a smaller battery?

thanks so much for your help...just about there..

James
 

Posted by John B on July 16, 2008, 09:26:59 PM

Re: power directly off of Panels? (Reply #9)
James,

I hope we haven't put you off by giving you the worst case scenario, but you should know it and you can decide for yourself what amount of risk you can live with.

Typical battery efficiency is usually given between 70 and 80 percent, but I was quite surprised to read a report on the Sandia Labs site somewhere that under certain conditions it can be as low as 50 percent. It's a very good site for research.
http://www.sandia.gov/ess/

Now on to a practical answer to your question. The first thing that a charge controller does is take whatever energy it has available and put the battery through a charging cycle. Once the battery is fully charged, the charge controller will actually turn "off" the pv panel so that no current is flowing. Now if you put a 40watt load on the battery then you interrupt the charge controller in its single-minded pursuit of charging the battery, and knocks it off its bulk/absorb/float cycle.

So if you have a pv panel capable of delivering 7 amps (84 watts for easy math) at 12v, and say your fully-charged battery requires 1 amp to maintain the float, then your 40 watt load would be drawing its 3.3 amps directly from the charge controller. The charge controller would also be delivering 1 amp to maintain the float voltage, so it will effectively be "de-rating" your 84w panel down to about 50w.

Now if you add a second 40w load, the charge controller would turn the panel power back up to 72w and service both loads while still maintaining the 1 amp battery float current. Add a third 40w load and suddenly you are drawing more current than the pv panel can deliver so you start taking current out of the battery and the battery voltage drops. The charge controller "sees" the drop in battery voltage and says "hey, I'm not in float mode any longer. It's time to re-evaluate the situation".

For practical purposes you can think of the charge controller as dumping everything that it gets from the pv panel into the battery, and the load as drawing all of its current from the battery, but in reality it is slightly more complicated than that.
 
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